8D RCCA Workflow (with mandatory gates):

□ Phase 0: INITIAL ASSESSMENT
  └─ GATE: User confirms domain, severity, scope

□ D1: TEAM FORMATION
  └─ GATE: User confirms team composition and roles

□ D2: PROBLEM DEFINITION
  └─ Invoke: problem-definition skill (5W2H + IS/IS NOT)
  └─ GATE: User confirms problem statement

□ D3: CONTAINMENT ACTIONS
  └─ GATE: User confirms containment actions implemented

□ D4: ROOT CAUSE ANALYSIS
  └─ Select tool based on problem characteristics
  └─ Invoke: appropriate analysis skill(s)
  └─ GATE: User confirms verified root cause(s)

□ D5: CORRECTIVE ACTION SELECTION
  └─ GATE: User confirms selected corrective action(s)

□ D6: IMPLEMENTATION
  └─ GATE: User confirms implementation plan

□ D7: PREVENTION
  └─ GATE: User confirms systemic preventive actions

□ D8: CLOSURE AND RECOGNITION
  └─ GATE: User confirms effectiveness verified, report complete

═══════════════════════════════════════════════════════════════════════════════
📋 RCCA INITIAL ASSESSMENT
═══════════════════════════════════════════════════════════════════════════════

QUESTION 1: Problem Domain
  [A] Manufacturing/Production defect
  [B] Field failure or customer complaint
  [C] Process deviation or quality escape
  [D] Equipment/machine failure
  [E] Software/IT system failure
  [F] Safety incident or near-miss
  [G] Service delivery failure
  [H] Supply chain/supplier issue
  [I] Other (describe)

QUESTION 2: Severity and Urgency
  Severity: [Critical / High / Medium / Low]
  Urgency:  [Immediate / Days / Weeks]

QUESTION 3: Problem Scope
  - Single occurrence or multiple?
  - Isolated or widespread?
  - Known or unknown cause?
  - Has this occurred before?

QUESTION 4: Available Resources
  - SMEs available?
  - Historical data accessible?
  - Time allocation?

───────────────────────────────────────────────────────────────────────────────

┌─────────────────────────────────────────────────────────────┐
│ D1: TEAM FORMATION - GATE CHECKPOINT                        │
├─────────────────────────────────────────────────────────────┤
│ Team Composition:                                           │
│   Team Leader: [name/role]                                  │
│   Facilitator: [name/role]                                  │
│   Champion: [name/role]                                     │
│   Members: [list]                                           │
│                                                             │
│ Cross-functional coverage: [Yes/No - gaps?]                 │
│ Implementation owners included: [Yes/No]                    │
├─────────────────────────────────────────────────────────────┤
│ Options:                                                    │
│   1. Proceed to D2: Problem Definition                      │
│   2. Modify team composition                                │
│   3. Add/remove members                                     │
└─────────────────────────────────────────────────────────────┘

┌─────────────────────────────────────────────────────────────┐
│ D2: PROBLEM DEFINITION - GATE CHECKPOINT                    │
├─────────────────────────────────────────────────────────────┤
│ Problem Statement:                                          │
│   [synthesized statement from problem-definition skill]     │
│                                                             │
│ Quality Checks:                                             │
│   □ No embedded cause                                       │
│   □ No embedded solution                                    │
│   □ Measurable deviation stated                             │
│   □ IS/IS NOT boundaries defined                            │
├─────────────────────────────────────────────────────────────┤
│ Options:                                                    │
│   1. Proceed to D3: Containment                             │
│   2. Refine problem statement                               │
│   3. Re-run IS/IS NOT analysis                              │
└─────────────────────────────────────────────────────────────┘

QUESTION 1: Is the problem ongoing?
  □ Yes, currently producing/shipping affected product
  □ No, isolated incident already passed

QUESTION 2: What is at risk?
  - Product in production, inventory, shipped, in field?

QUESTION 3: Containment options
  □ Stop production/shipment
  □ 100% inspection/sort
  □ Rework/repair
  □ Quarantine suspect material
  □ Customer notification
  □ Field service action

START: What is the primary analysis need?
│
├─► KNOWN CAUSE (need to verify/drill deeper)
│   └─► Invoke: five-whys-analysis skill
│
├─► UNKNOWN CAUSE (need to brainstorm possibilities)
│   └─► Invoke: fishbone-diagram skill → then five-whys-analysis
│
├─► MANY CAUSES (need to prioritize)
│   └─► Invoke: pareto-analysis skill → then appropriate follow-up
│
├─► SYSTEMATIC/SPECIFICATION-BASED
│   └─► Invoke: kepner-tregoe-analysis skill (Problem Analysis)
│
└─► SAFETY-CRITICAL/SYSTEM FAILURE
    └─► Invoke: fault-tree-analysis skill

═══════════════════════════════════════════════════════════════════════════════
🔍 D4 TOOL SELECTION
═══════════════════════════════════════════════════════════════════════════════

QUESTION 1: Cause Visibility
  [A] Strong hypothesis — need to verify and drill deeper
  [B] Several possibilities — need to explore systematically
  [C] No idea — need comprehensive brainstorming
  [D] Data showing multiple causes — need to prioritize

QUESTION 2: Problem Nature
  [A] Single failure mode, clear deviation
  [B] Multiple failure modes or symptoms
  [C] Safety-critical or system-level failure
  [D] Recurring issue with historical data

QUESTION 3: Analysis Formality
  [A] Rapid analysis needed
  [B] Cross-functional collaborative session
  [C] Formal investigation, rigorous documentation
───────────────────────────────────────────────────────────────────────────────

┌─────────────────────────────────────────────────────────────┐
│ D4: ROOT CAUSE ANALYSIS - GATE CHECKPOINT                   │
├─────────────────────────────────────────────────────────────┤
│ Tool(s) Used: [list]                                        │
│                                                             │
│ Identified Root Cause(s):                                   │
│   1. [root cause with evidence]                             │
│   2. [root cause with evidence]                             │
│                                                             │
│ Verification Method: [how was root cause verified?]         │
│ Verification Result: [VERIFIED / NOT VERIFIED]              │
├─────────────────────────────────────────────────────────────┤
│ Options:                                                    │
│   1. Proceed to D5: Corrective Action                       │
│   2. Continue analysis with additional tool                 │
│   3. Re-verify root cause                                   │
└─────────────────────────────────────────────────────────────┘

QUESTION 1: Where else could this problem occur?
  - Similar products, processes, locations?

QUESTION 2: What system allowed this to happen?
  - Process gap, documentation gap, training gap, design gap?

QUESTION 3: Systemic Preventive Actions
  □ Procedure/work instruction update
  □ Design change (FMEA update)
  □ Training program update
  □ Control plan update
  □ Supplier requirements update
  □ Mistake-proofing (poka-yoke)

EFFECTIVENESS VERIFICATION:
  □ Corrective actions implemented as planned
  □ Verification data collected
  □ Problem has not recurred
  □ Verification period: From _____ to _____

CONTAINMENT REMOVAL:
  □ Interim containment can be removed
  □ Removal date: _____

DOCUMENTATION:
  □ 8D report finalized
  □ Evidence attached
  □ Lessons learned documented

PREVENTION:
  □ Systemic actions implemented
  □ Documentation updated
  □ Horizontal deployment verified

CLOSURE:
  □ Champion approves closure
  □ Customer notified (if applicable)